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ORGANIC SOYABEAN PROCESSING

Organic Soya meal & Lecithin Soya Oil

Our advanced extruder-based Soya plant, where excellence meets certification :

1. Certifications : The plant proudly holds certifications from FSSAI, APEDA, GMP-PLUS, NPOP, and NOP, ensuring the highest industry standards.
2. Capacity and Production : Operated as a fully automatic plant, it boasts a crushing capacity of 275 TPD for soybean seed. This results in the production of approximately 220 MT of soya meal and 35 MT of soya crude oil.
3. Machinery Quality : Our commitment to excellence is reflected in the machinery we use. The extruders, manufactured by Bronto(Ukraine), feature an automated temperature control system. The pre-cleaning section is sourced from Buhler, ensuring top-notch quality throughout the process.
4. Chemical-Free Process : Emphasizing purity and quality, our entire process is chemical-free and devoid of adulteration. Notably, we refrain from adding any additional moisture during the manufacturing process.

The Total Process Involves:

  • Seed purchase : we only buy soyabean seeds with the conditions- moisture (10% Max), damaged seed below (2%) and sand silica below (2%)
  • Quality control : 100% sampling of seeds is done during unloading.
  • Pre-cleaning : All the sticks, sand-silica and foreign matter is removed in the pre-cleaner section.
  • Extrusion : The soya seed is grinded and passed through the extruder which extrudes the material at high pressure and at a temperature of 140-145 degree Celsius.
  • Expeller : The extruded material then passes through the expeller to separate the crude oil and soya oil cake.

Soya oil cake- The cake has an oil percentage of about 6%. It has higher Protein, Amino Acids, ME and fat values than Solvent extracted Soymeal:-

Moisture-5% max.
Urease activity- 0.05%-0.1%
Protein- 47%-48%
Fat- 5.5%-6%
Fiber- 5.25%
Sand silica-0.3%
KOH solubility- 75%-85%
Total Ash- 7% max.
Aflatoxin- 10 PPB (parts per billion) max.
PDI- 9%-14%

Oil- Soya Crude Oil produced in this process is rich in Lecithin (natural emulsifier) and Tocopherol (antioxidant):-

Moisture – 0.5% max.
FFA- 1.5% max.
Iodine value- 125 min.
Sediments- 0.25% max.
Peroxide value- 3% max.
Acetone insoluble-3%




NUTRITIVE VALUE COMPARISON
% SOLVENT EXTRACTED SOYA DOC 46% S & P Feeds SOYA OIL CAKE (Extruder & Expeller) Difference
Moisture 12 max 5 max 7 %
Crude Protein 46 47 to 48 1.5 %
Crude Fiber 6 5 1.00 %
Crude Fat 0.5 6 6 %
Total Ash 7.5 6.50 1 %
Sand Silica 1.5 0.25 max 1.35 %
ME Kcal/kg 2400 2800 400
Dig.Lysine 2.510 2.720 0.210
Dig.Mathinone 0.540 0.588 0.048
Dig.Cysteine 0.558 0.590 0.032
Dig.Arginine 3.200 3.420 0.220
Dig.Threonine 1.490 1.690 0.200
Dig.Tryptophan 0.520 0.591 0.071
Dig.M+C 1.098 1.178 0.080
Linoleic Acid 2.200 3.000 2.800